(9802 products available)
A vertical band saw is an essential machine cutting tool for large, cumbersome pieces. The saw consists of a long, continuous metal blade with some teeth that is looped around two vertical wheels. This configuration allows the blade to cut in a continuous motion. There are many variations of vertical band saws, and some were designed to accommodate certain functions for specific industries.
Floor Model Vertical Band Saw
The floor-mounted band saw is the most commonly used type. It is big and preferably used in stationary positions. Due to its massive weight, it is better to mount on the floor instead of mounting it on a table. It has a tall design that makes looking down on cutting workpieces very easy. A resaw capacity is also creates that allows it to cut thick stock or livestock in two thinner ones.
Portable Band Saw
As the name implies, one can easily move or carry this band saw around from one point to another with little no effort. This is made possible by its lightweight construction that usually weighs less than ten kilograms. It has a small design and is usually mounted to a sturdy aluminum casting with a handle for easy use. It can also be used with one or two anvil clamps for better workpiece support.
Benchtop Band Saw
This saw is mostly used by woodworkers who create their own furniture. It is designed to sit on a workbench. This saw is more popular because it costs less than many of its counterparts. The work surface can be tilted so that it can make intricate cuts at different angles. In most cases, it is used to make straight cuts on lumber. However, with some experience, one can use it to make detailed cutouts on unknown pieces.
CNC Band Saw
This saw is controlled by an automatic Computerized Numerical Control system. This means that all cutting actions and motions are Controlled and Programmed by a Computer. Because of this great technology, the machine is able to cut at a very high level of precision with great efficiency. It can be used to cut large pieces of different materials like metals and wood into different shapes and sizes.
Power
They often have horsepower ranging from 1 to 5, sometimes more, depending on the model.Horizontal bandsaw machines usually have higher power. A more powerful motor can cut through thicker or denser material.
Speed
With the motor's power output determining the cutting speed, that speed (measured in feet per minute) often ranges from 1,000 to 5,000.
Cutting Capacity
A saw's cutting capacity refers to the size of the material it can cut through. Most band saws can cut through materials up to/about 12 inches wide and 12 inches high, but this varies according to the model specifications.
Blade length
The size is important because it affects how long the saw can be used before it has to be replaced. The blade lengths of most saws are between 100 and 3000 mm.
Blade Width
This ranges from 3 mm to 50 mm, with narrower blades being more suitable for precise cuts around curves and wider ones used for straight cuts and to achieve faster cutting rates.
Cutting accuracy
Vertical band saws produce precisely sized cut parts that exactly meet drawing/sizing requirements. The parts are fabricated within consistent tolerances, thereby reducing the need for further machining operations.
Vibration and noise levels
Higher torque levels can, however, result in better cutting and reduced vibration, noise levels, and blade wear, thereby extending the blade's lifespan. The lifespan could typically range from 7000 to 20000 hours, depending on their quality and the level of care and maintenance they receive.
To keep the machine operating optimally, remedy any issues, avoid safety hazards, and prolong its lifespan, it is essential to perform regular vertical band saw maintenance. Here are some routine maintenance tips corresponding to the saw's essential parts:
Blade
Before performing any vertical band saw maintenance, it is crucial to remember that the blades come in various types for different applications. Therefore, only the manufacturer's-recommended blades should be used to avoid safety hazards or damaging the machine. Regularly inspect the blade and replace it whenever there are signs of damage, such as nicks, bends, or cracks. Lubricate the guides, holders, and bearings, and keep the blade clean and well-adjusted to ensure smooth cutting.
Motor
Keep the motor and its surroundings clean to prevent dust accumulation, which subsequently avoids overheating. Routine visual inspections are also important to monitor the electric band saw's performance and identify a potential problem early before it worsens. Pay attention to the bearings' noise and temperature, and feel the motor's vibration. Also, check the tightness of the motor's mounting bolts and any loose or damaged electrical connections. Lubricate the motor's bearings if they're not sealed, and consult the manufacturer's instructions for the specified lubrication intervals.
Wheels
Clean the wheels regularly to remove any residue or build-up, particularly after changing the blade. Use lint-free cloth to dry the tires, but since most are rubber, a small amount of water does not require drying. Regularly check the tire condition and inflate them to the recommended pressure. Also, regularly inspect and adjust wheel alignments, especially after blade replacement or when the machine has been idle for a long time.
Vertical bandsaws have many applications in construction, food, and textile industries, to name but a few. This explains why they are famous among both DIY lovers and professionals.
Woodworking
In the woodworking industry, vertical band saws are used to make furniture pieces, doors, windows, and wooden planks, among other things. Both the heavy-duty and the lighter-duty saws get used for this job.
Meat Processing
Meat processing plants and butcher shops use vertical band saws to cut meat. They are used to make but bone saws are specifically designed for cutting animal bones. They are known for achieving precise cuts, minimizing wastage, and ensuring optimal yield in meat processing.
Textile Industry
In the textile industry, vertical band saws cut fabrics, leather, rubber, and other soft materials. They do so with precision and minimum cutting distortion. The saws are great at handling multiple layers of materials, too.
Plastic & Metal Fabrication
Vertical band saws with blades having fine teeth patterns are popular in fabricating metals and plastics. They make narrow cuts and achieve high precision. They also handle materials with complex geometries easily, as they have great manoeuvrability. Heavy-duty vertical band saws get used to cutting thicker and denser metals and plastics.
Composite Materials Cutting
Composite materials are made up of more than one material. Therefore, they require saws with blades that cut such materials effectively. Multi-layer vertical band saws can cut through composite materials. These materials include geological stratification like cement, glass fibre, and carbon fibre, as well as other types of composite materials like honeycomb structures, plastics, and ceramics.
Aerospace & Automotive Industries
The aerospace and automotive industries rely on vertical band saws to cut complex shapes in carcass materials. The same goes for high-strength alloys like stainless steel and titanium. No need to mention, these industries need band saws that can maintain accuracy while achieving high productivity levels.
When it comes to selecting the appropriate vertical band saw for a specific application, it is crucial to consider a multitude of factors such as the material to be cut, desired capacity, cutting speed, and blade selection, among others.
Q1. What is the biggest advantage of a vertical band saw?
A1. A vertical band saw provides a high degree of cutting accuracy. It can cut to intricate shapes and tight radii without wasting material.
Q2. What are the limitations of a vertical band saw?
A2. Although the vertical band saw is versatile, it is not suitable for all applications. One limitation is that it cannot cut through very thick metal materials. Another limitation is that it cannot make straight cuts.
Q3. Is it worth getting a vertical band saw?
A3. Vertical band saws are one of the most useful and helpful machines in the workshop. It is worth purchasing, as it can cut through various materials and provide high accuracy.
Q4. Can a vertical band saw cut curves?
A4. One advantage of a vertical band saw is that it can cut straight lines and curves. It is excellent for making intricate cuts and is an ideal tool for carpentry and metalworking.
浙公网安备 33010002000092号
浙B2-20120091-4