(1319 products available)
PE foam Malaysia, or polyethylene foam, is a closed-cell foam commonly used as a packing material because of its shock-absorbing and waterproofing capabilities. It's lightweight, buoyant, and has a smooth, waxy feel. Polyethylene foams are used in a variety of industries because they can be manufactured at different densities and thicknesses. Here are some of the types of polyethylene foam:
Cross-linked and Non-Cross Linked Polyethylene Foam: Cross-linked polyethylene foam is created through a chemical reaction that links the foam molecules, forming a three-dimensional network. This process makes the foam denser, more durable, and resistant to heat, water, and chemicals. As a result, cross-linked PE foam is used for high-performance padding in the automotive, aerospace, and medical industries.
Non-cross-linked polyethylene foam is made by blowing air into melted PE plastic until it puffs up. It is lighter, cheaper, and provides good cushioning. Non-cross-linked foam is used to pack electronics, fragile items, and sports equipment.
Sponge and Cellular Foam: Sponge foam is made by mixing water with polyethylene plastic, which creates a spongy structure. This foam is soft and compressible and is mainly used in mattresses and cushions.
Cellular foam is made without water. It is firmer and more supportive. Cellular foam is used in car interiors and airplane seats.
Low-Density and High-Density Polyethylene Foam: Low-density polyethylene foam is made by allowing more air into the foam when it is cooked. This makes it light and fluffy. Low-density foam is mainly used for packaging peanuts or bubble wrap.
High-density polyethylene foam is produced by reducing the amount of air in the foam. It is heavier and more robust. High-density foam is used in applications that need more excellent support or durability, like heavy-duty boxes or thick cushions.
Expanded Polyethylene Foam (EPE): Expanded polyethylene foam or EPE is a closed-cell foam, but air is trapped inside the cells, making them more significant. EPE foam is softer than other PE foams and is mainly used in packaging delicate items like vases, glassware, or electronics. It is also used in swimming floats, insulation, and some types of cushions and mattresses.
Lightweight
PE foam Malaysia is lightweight, which means it is easy to carry around and work with. This lightweight property allows manufacturers to create products with different weights.
Buoyancy
PE foam Malaysia has a high buoyancy level. Objects made with this foam float easily on water. This is why this foam material is widely used in creating floating devices and gadgets.
Water resistance
PE foam Malaysia is water-resistant. This means it will not be damaged when exposed to water or moisture. This feature makes this foam material a great option for products used in marine and water-related environments.
Thermal insulation
PE foam Malaysia offers great thermal insulation. It helps to keep things warm or cool by preventing heat transfer. This makes it an ideal choice for products like coolers and insulated containers.
Shock absorption
PE foam Malaysia can absorb shocks and impacts. When objects collide, this foam reduces the impact and damage. This is why this foam is used in packaging fragile items and creating sports equipment with soft landings and cushioning effects.
Compression resistance
PE foam Malaysia can withstand repeated pressure and squeezing without losing its shape. This is why this foam is used in making cushions and mattresses.
Durability
This foam material is durable. It can resist wear, tear, and degradation when exposed to harsh conditions. This feature ensures that products made with this foam material will last longer.
Versatility
PE foam Malaysia comes in different forms and thicknesses. This allows manufacturers to tailor their products according to their needs and requirements.
Cost-effective
PE foam Malaysia is cheaper than other foam materials, such as polyethylene. This helps reduce the overall production cost while maintaining quality.
Thermal Insulation:
PE foam is used as a thermal insulator in residential and commercial buildings. It is installed in walls, roofs, and floors to provide insulation. This helps to keep houses warm during winter and cool in the summer. This reduces energy consumption and saves on cooling and heating costs. The foam's closed-cell structure makes it an excellent heat barrier. It reflects radiant heat away from or into a building.
Packaging:
PE foam sheets and rolls are popular in the packaging industry. They help protect delicate items like electronics, glassware, and furniture from impact during shipping. The lightweight nature of the foam reduces overall package weight. This leads to lower shipping costs. The foam is cut into custom shapes that fit the packaged products perfectly. This prevents unnecessary movement that could cause damage.
Sports and Exercise Equipment:
PE foam is used in yoga mats, exercise mats, and foam rollers. Its cushioning properties provide comfort and support during workouts. Foam rollers help to relieve muscle soreness after intense exercises. The lightweight and portable nature of PE foam Malaysia makes it easy to carry yoga and exercise mats.
Automotive Applications:
PE foam is used in vehicles for thermal insulation and packaging. It is installed in the undercarriage and wheel wells to reduce noise from the road. The foam acts as a sound dampener. It absorbs and minimizes sound waves. This reduces the amount of road noise heard inside the car. The lightweight nature of PE foam reduces the overall weight of soundproofing materials. This improves fuel efficiency.
Construction:
PE foam sheets are used in construction to fill gaps and cracks in buildings. It forms a seal that prevents air leaks from entering or leaving a building. This improves energy efficiency by keeping conditioned air inside. The foam also acts as a water barrier. It prevents moisture from penetrating through cracks and causing structural damage.
Consumer Electronics:
PE foam is used in the packaging of smartphones, laptops, and tablets. It prevents scratches and dents during transportation. The foam can be molded to fit the contours of the electronic device screen. This provides extra protection to fragile surfaces like touch screens. Some manufacturers use PE foam inserts in carrying cases for electronic gadgets.
Density and Thickness
The first thing to consider when choosing polyethylene foam Malaysia is the density and thickness. Density gives an idea of how firm the foam is, while thickness shows how cushioned it feels. Higher density foam provides better support and durability, while lower density foam is softer and more comfortable. The foam's thickness affects its uses; thicker foams are used in products that require more cushioning, while thinner ones are used in applications that require less cushioning.
Intended Use
The intended use of the foam is also an important factor to consider. Different uses require different foam properties. For example, foams used in packaging require lightweight and shock-absorbing foams, while those used in cushions require comfort and support.
Water Resistance
Water resistance is also an important factor to consider when choosing PE foam. Some products require foams that are water-resistant or even waterproof, like marine or outdoor products, while others don't.
UV Resistance
UV resistance is an important factor when the foam is to be used in areas that receive direct sunlight. UV-resistant foams have a longer lifespan in such applications.
Compatibility with Adhesives
When the foam is to be glued to other materials, compatibility with adhesives has to be considered. Some adhesives work better with certain foams than others.
Cost
The cost of the foam has to be considered when planning a budget. Higher quality foams last longer, but they cost more. Lower quality foams are cheaper but don't offer the required support and comfort. A balance has to be struck when selecting the foam.
Regulatory Compliance
Regulatory compliance has to be considered when the foam is to be used in certain applications, like medical or automotive. This is because it ensures that one adheres to the required industry standards.
Q1. What are the benefits of PE foam?
A1. Polyethylene foam's low-cost, lightweight, and buoyant nature make it an excellent choice for various applications. Its durability and waterproofing make it ideal for packaging fragile objects, while its thermal insulation and UV resistance make it a favorite in the construction industry.
Q2. What are the applications of polyethylene foam?
A2. PE foam is versatile and used in various industries. It provides protective packaging for fragile items, insulation for construction projects, and cushioning in mattresses and sports equipment. Its waterproof nature makes it a favorite in marine applications, while its lightweight and buoyant nature makes it ideal for packaging and transporting goods over water.
Q3. What are the limitations of PE foam?
A3. Although polyethylene foam is versatile, it has several limitations. For instance, it cannot be recycled, which poses environmental challenges. Additionally, its inability to form tight seals against air or water makes it less popular than other foams, such as polyurethane. Finally, its higher-density nature makes it less malleable than other foams.
Q4. What are the protective properties of PE foam?
A4. PE foam has excellent shock-absorbing capabilities, which act as a buffer, protecting objects from impact and collision. Its cushioning ability provides a soft landing for objects, reducing the risk of dents, cracks, or breaks. Additionally, its lightweight nature reduces overall shipping weight, which can lower transportation costs.
Q5. Can PE foam be recycled?
A5. Unfortunately, PE foam cannot be recycled. However, it can be repurposed for different uses, which minimizes production costs and saves energy. The repurposing of PE foam reduces the amount of foam waste in landfills. While PE foam cannot be recycled, it is manufactured in different forms, such as blocks and sheets, which can be reused to create new products.
浙公网安备 33010002000092号
浙B2-20120091-4