(1124 products available)
Indonesia earth bricks making machine (or Indonesia compressed earth block machine) comes in several types. Each type is designed for different production scales and brick complexities.
Manual Earth Brick Machines
These machines are the basic elements of earth brick production equipment. They are operated with hands and are suitable for small-scale production. The manual machines usually have simple levers and molds. Users have to mix the earth with a bit of water and fill the mold. After compacting it by hands, the bricks are left to cure. Manual machines are portable and are normally used in remote regions of Indonesia.
Hydraulic Earth Brick Machines
Indonesia's hydraulic pressed brick machine uses hydraulic pressure to form bricks. This method results in strong, high-density bricks. Hydraulic machines can produce earth bricks in large quantities and come in automatable models. This allows users to cater to higher production needs. They are suitable for producing thinner, high-quality bricks.
Semi-Automatic Earth Brick Machines
These machines combine manual and automatic processes. Semi-automatic machines typically have powered mixing and pressing components but require manual mold changes. They are good for mid-scale production. These machines offer a balance between efficiency and cost.
Interlocking Earth Brick Machines
These machines, like the interlocking brick machine in Indonesia, create bricks with special shapes. They have grooves or hooks that enable bricks to fit together without needing mortar. This design makes the structures more stable and easy to build. The interlocking machines can be either manual or automatic. They produce bricks that lower the need for cement during the construction process.
Automated Earth Brick Machines
Automated machines are meant for large-scale industrial production. These machines automate the mixing, molding, and pressing of earth bricks. They increase production capacity significantly. These machines are normally equipped with advanced control systems. They help to maintain consistent brick quality. Automated machines are not so common among small to medium businesses because the machines are costly and large in size.
The durability and materials of these machines significantly impact their performance. This helps to contribute to sustainable construction practices.
Machine Body Materials
Indonesia's earth brick making machine is often built using robust steel alloys and iron. While many parts are steel alloys, some are cast iron. The materials need to be heat-resistant and strong to maintain pressure during brick making. The durable materials help the mold to stay in shape for many production cycles.
Hydraulic Components
For hydraulic machines, the hydraulic cylinder quality is key to durability. It is because it bears the pressure that forms the bricks. Most high-quality hydraulic machines utilize brass inserts. They help to reduce wear and tear. These hydraulic elements also need to be manufactured with strong materials to enable them to withstand the high pressure that is associated with the production of earth bricks.
Wear-Resistant Molds
The molds from which earth bricks are formed are commonly manufactured using steel with special welds or alloyed with chromium. The materials are meant to make the molds wear-proof. Often, during the use of the mold, the leading edge of the mold might wear out due to the pressing action. Infusing manganese tends to the surface of the mold so that it wears evenly and durably. This ensures that all the bricks will be of uniform size and shape.
Electrical Components
The electronic parts of the Indonesia earth brick making machine include wires, coils, and control systems. These systems are manufactured with water-resistant materials. Buildings in Indonesia are prone to wet weather, and so these machines need to be protected from water damages. Electronics are usually made from copper and silicon, as they are the best conductors of electricity.
Inner Components
Besides the above parts, earth brick machines have other inner components. They include pistons, valves, and pumps. These parts are manufactured with either bronze or high-density plastic. These materials are ideal because they can withstand high levels of friction and do not corrode easily.
Earth brick machines create bricks that are compressed using earth, sand, and a little bit of cement. These bricks are hard and durable and are ideal for eco-friendly buildings. Here is a general guide on how to use and install the machines:
Choosing the Right Location
The place should be flat and free from any kind of obstruction. The whole machine should be set up appropriately. The area should also have easy access to an electric supply, especially for hydraulic and electronic machines, which need constant power. Earth brick machines work best in mild temperatures and under shady conditions.
Assembly Process
The electrical machines have several parts that need to be joined at first. Always refer to the instruction manual when assembling the machine. This is important because the manual gives specific details on how to fit in the parts of a certain machine. The other machines, especially the manual ones, might not have many parts and might not require a lot of time to assemble.
Preparing the Earth Mix
The type of soil to be used as the main ingredient should be determined. People unable to access soil will source it from nearby areas. Cement may be added in small portions. The mixture should be dry enough to be moldable but wet enough to hold together. Prepare the mixture in batches, depending on the size of the earth bricks making machine.
Loading the Mixture
After preparing the mix, place it in the machine feeder. Ensure that the mixture fills the mold to avoid creating empty spaces within the bricks. Pack the mixture tightly to ensure the bricks have no cracks.
Operating the Machine
For manual and semi-automatic machines, the mixture has to be manually pressed. After doing this, they have to flip the mold to remove the bricks. For hydraulic and automated machines, after setting the mold, bricks will be produced depending on the settings on the control panel of the machine. Follow the operating instructions on the manual of the specific machine.
Curing the Bricks
The bricks need to be cured after they are made. Lay them under a shade and let them dry for a minimum of seven days. This allows the cement bond to form well within the bricks and helps them to become strong and durable. The curing time might increase, especially in moist-rich regions of Indonesia.
Indonesia is a good place to use compressed earth brick machines because of how much it benefits from them. There are various projects where these bricks are used in construction.
Residential Buildings
Eco-conscious homeowners are increasingly investing in earth brick residences. This is the preferred option for most people who live in rural areas.
Agricultural Structures
Farmers use local and sustainable materials to build farms, barns, and storage facilities. Earth bricks are strong enough to store heavy farm equipment like tractors and harvesters.
Community Centers
Compressed earth block machines are used to build community centers that foster local engagement and cultural activities. The buildings formed using earth bricks are durable and have good thermal efficiency. This makes them suitable for meetings and events.
Schools and Educational Facilities
Schools built using earth bricks have healthy learning environments. Their thick walls help to protect the kids from burning temperatures during hot seasons. Educational facilities also teach about sustainable construction and environmental benefits.
Health Care Centers
Remote areas without access to concrete bricks use earth brick healthcare facilities. They provide insulation and are durable enough to protect patients and equipment from harsh outdoor elements.
Tourism and Hospitality
Eco-lodges and tourism operators construct with earth bricks to provide sustainable accommodation options for travelers. The buildings are comfortable and blend well with the surrounding landscapes, so they are a favorite with travelers who love nature.
Infrastructure
Infrastructural elements such as retaining walls, pavements, and other landscape features find the use of earth bricks. These features constructed with earth bricks help to prevent erosion and promote biodiversity in the surrounding area.
Commercial Buildings
Construction using these bricks is a preferred choice for retail outlets, restaurants, and offices. Business owners aim for energy-efficient buildings that have low maintenance costs. Commercial buildings also provide a distinct and natural aesthetic to urban landscapes.
A1. Earth bricks are manufactured using soil, sand, and a bit of water. Cement is added in small amounts for additional strength. Some machines may use a binding agent to increase the bricks' durability.
A2. Earth bricks need to be cured slowly for about seven days. They should be placed in a shady area and spritzed with water frequently, so they do not dry out too fast. This allows even hydration and strengthens the bricks.
A3. Earth bricks have balanced temperatures and are good at resisting fire. They also provide excellent insulation, allowing homes to remain cool during hot seasons and warm when it is cold outside. Earth bricks are durable and can also be eco-friendly because they contain natural soil. They are sustainable and help to reduce carbon emissions.
A4. Earth bricks are heavy and not designed to be moved around constantly. They are meant to create long-term structures that last many years. The bricks can also be used to make unique art pieces, such as sculptures or garden decorations, after their lifespan as structural elements.
A5.When maintaining the machine, the user's guide should be followed. The area should be kept dirt-free, and electric parts should be kept dry. No effort should be made to alter the parts of the machine without professional advice.
浙公网安备 33010002000092号
浙B2-20120091-4