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Euro4 diesel engine

(1548 products available)

About euro4 diesel engine

Types of euro4 diesel engine

There are several types of Euro4 diesel engines that buyers can choose from. They include:

  • Common rail direct fuel injection

    Instead of using a single nozzle to inject fuel into the combustion chamber, this system uses multiple nozzles to spray fuel into the chamber from a common rail. The nozzles atomize the fuel into tiny droplets, enabling more efficient combustion. Besides, the CRDi system allows for precise control of the injection timing and duration, optimizing the combustion process and minimizing emissions.

  • Turbocharger

    A turbocharger harnesses the energy from the exhaust gases to spin a turbine connected to a compressor, forcing more air into the engine's cylinders. This results in increased power output without increasing engine size. The forced induction also improves fuel efficiency and reduces CO2 emissions.

  • Variable geometry turbocharger (VGT)

    A VGT is a type of turbocharger that automatically adjusts the angle of the vanes in the turbine to optimize airflow depending on the engine's speed and load. This improves the turbo's efficiency across a wider operating range, resulting in better throttle response, increased power, and lower emissions. VGTs are particularly beneficial for diesel engines due to their high torque and low-RPM characteristics.

  • Intercooler

    When air is compressed in the engine's intake manifold, its temperature rises, reducing its density. An intercooler cools the compressed air before it enters the engine cylinders, increasing its density. This results in more oxygen in the combustion chamber, leading to higher power output and improved fuel efficiency. The intercooler also helps prevent engine knock, enabling higher boost pressure from the turbocharger.

  • Dual-overhead camshafts (DOHC)

    Each cylinder bank has two camshafts in a DOHC configuration—one for the intake valves and one for the exhaust valves. This allows for more precise control of valve timing and better airflow through the engine. As a result, the DOHC design improves engine performance, reduces emissions, and enhances fuel efficiency compared to single camshaft configurations.

  • Variable valve timing (VVT)

    Variable valve timing (VVT) adjusts the timing of the opening and closing of the engine's intake and exhaust valves based on the engine's speed and load. This optimizes valve timing for different operating conditions, improving engine performance, fuel efficiency, and lowering emissions. VVT is beneficial for achieving better torque delivery and throttle response in diesel engines.

Specifications and maintenance of euro4 diesel engines

Here are some of the specifications of the Euro4 diesel engine:

  • Engine displcement

    For vehicles with high engine displcement, the maximum allowable limit for emissions of nitrogen oxides is 2.5 grams per kilowatt hour. The emission limit for vehicles with low engine displcement is 1.5 grams per kilowatt hour.

  • Maximum noise level

    The maximum noise level for euro4 diesel engines is 82 decibels. This level of noise must be measured at a distance of 7 meters from the vehicle.

  • Emissions of particulate matter

    There are no set emission limits for particulate matter from vehicles with low engine displcement. For vehicles with high engine displcement, emissions of particulate matter cannot exceed 0.005 grams per kilowatt hour.

  • Emissions of nitrogen oxides

    The euro4 diesel engine has strict limits on nitrogen oxides emissions. The limit for vehicles with low engine displcement is 0.25 grams per kilowatt hour and for high engine displcement vehicles, the limit is 0.2 grams per kilowatt hour.

Here are some maintenance tips for Euro 4 diesel engines:

  • Regular oil changes: The oil and oil filter should be changed every 15,000 kilometers or at least once a year. This keeps the oil clean and protects the engine.
  • Air filter replacement: The air filter should be checked and replaced every 30,000 kilometers. A clean air filter ensures proper air flow to the engine.
  • Fuel filter replacement: The fuel filter should be changed every 60,000 kilometers. A new fuel filter prevents dirt and water from entering the engine.
  • Quality fuel and additives: Using high-quality diesel fuel is crucial for euro 4 vehicles. Additives can clean injectors and improve performance.
  • Check cooling system: The coolant level and condition should be checked regularly. The cooling system should be flushed and refilled every 5 years or 150,000 kilometers.
  • Emissions control maintenance: The diesel particulate filter (DPF) and selective catalytic reduction (SCR) system should be inspected. Any warning lights or issues with the DPF/SCR should be addressed immediately.
  • Regular checks: A mechanic should inspect the vehicle's suspension, brakes, steering and wheel bearings every 20,000 kilometers to ensure everything is working well.

How to choose Euro4 diesel engine

There are a number of factors to consider when choosing euro4 diesel engines, some of which are discussed below:

  • Understand the vehicles needs

    This involves understanding the type of vehicle that is to be powered by the diesel engine and determining its size and weight. Also, the type of vehicle that needs a Euro 4 diesel engine should be one that has a larger size, e.g, trucks and buses that are used to transport goods and people. This is because larger vehicles need more power to move them than smaller ones.

  • Consider the power output and torque

    When choosing a Euro 4 diesel engine, consider the power output and torque of the engine. This is because the power output and torque determines the performance level of the engine. Also, different vehicles require different power outputs and torque to function properly. For instance, larger vehicles such as trucks and buses require a higher power output and torque when compared to smaller vehicles such as cars.

  • Evaluate the physical dimensions and weight

    Another important factor to consider when choosing a Euro 4 diesel engine is the physical dimension and weight of the engine. This is important because the physical dimension and weight of the engine limits the placement of the engine in the vehicle. For instance, larger and heavier engines are difficult to be placed in small vehicles, and as a result, the performance of the engine will be affected.

  • Examine the fuel consumption and efficiency

    Before choosing a Euro 4 diesel engine, its fuel consumption and efficiency should be examined. This is because different Euro 4 diesel engines have different fuel consumption and efficiency. Also, some vehicles require a higher fuel consumption and efficiency engine to function effectively. For example, trucks and buses use more fuel than cars because they are larger.

  • Consider the maintenance and service requirements

    Before choosing a Euro 4 diesel engine, the maintenance and service requirements should be considered. This is important because some Euro 4 diesel engines require more maintenance and service than others. Additionally, some vehicles require more maintenance and service engines to function properly.

How to DIY and Replace Euro4 Diesel Engine

Replacing a Euro 4 diesel engine is a complex task that typically requires professional expertise. However, if there are plans to undertake this task as a DIY project, here are the basic steps that would be involved:

  • Preparation: Before anything, make sure to have a well-equipped garage with plenty of space for the operation. Also, research the specific make and model of the vehicle to understand the engine installation process fully. Gather all the necessary tools, including wrenches, sockets, jacks, and engine hoists, and euro 4 diesel engine parts.
  • Safety precautions: Safety should be the first concern when dealing with heavy machinery like an engine. Ensure to comply with all safety standards by properly lifting the vehicle and securing it on jack stands. Also, use appropriate PPE (personal protective equipment), such as gloves and safety glasses.
  • Disconnecting the old engine: Start by disconnecting all the euro 4 diesel engine components, including the electrical connections, fuel lines, exhaust systems, cooling systems, and air intake systems. Once disconnected, begin removing the engine by attaching the hoist and lifting it out of the vehicle.
  • Installing the new engine: Place the new Euro 4 diesel engine onto the engine mount. Once it is mounted, connect all the engine system components, including the cooling system, exhaust system, electrical connections, and air intake system.
  • Final checks: Before starting, double-check all connections to ensure there are no leaks or loose fittings. Ensure that all systems, such as oil and cooling, are filled and functioning correctly. Once all checks are done, start the engine and let it run for a few minutes. Then, inspect for any signs of leaks or abnormal noises.

Q and A

Q. Is the Euro 4 diesel engine still good?

A. The Euro 4 diesel engine was a significant improvement over previous standards, reducing NOx emissions by about 40% and particulate matter by 50%. However, it's been surpassed by newer standards (Euro 5, 6, and 7) that offer even greater emissions reductions.

Q. How long does a Euro 4 diesel engine last?

A. With proper maintenance, a Euro 4 diesel engine can last as long as any other diesel engine—typically 200,000 to 300,000 miles. However, wear and tear on the emissions control system may lead to increased emissions over time.

Q. Can a Euro 4 diesel engine be retrofitted to meet newer standards?

A. In some cases, retrofitting technologies such as DPFs, SCRs, or LNTs can bring older engines up to standard. However, retrofitting can be complex and costly, and the feasibility depends on various factors.

Q. Does the age of the vehicle with a Euro 4 diesel engine affect its emissions?

A. Yes. Even well-maintained Euro 4 engines emit more NOx and particulates than newer (post-2016) Euro 6 engines. Emissions control technology has advanced significantly since the Euro 4 standard.

Q. Are Euro 4 diesel engines banned in some places?

A. Some cities have low-emission zones that restrict older, more polluting vehicles. Euro 4 engines are generally allowed, but restrictions vary by location and are becoming stricter over time.